Method of manufacturing semiconductor device and semiconductor device

ABSTRACT

Reliability of a semiconductor device is improved. A method of manufacturing a semiconductor device includes a step of arranging a plurality of semiconductor chips next to each other over a chip mounting surface of a die pad. Further, the method of manufacturing a semiconductor device includes a step of electrically coupling the semiconductor chip and the semiconductor chip via a wire. In this regard, a pad (chip-to-chip connection pad) of the semiconductor chip on a second bonding side in the step of coupling the wire is provided such that it is distantly located from a peripheral portion of a surface of the semiconductor chip.

CROSS-REFERENCE TO RELATED APPLICATIONS

The disclosure of Japanese Patent Application No. 2013-099833 filed on May 10, 2013 including the specification, drawings and abstract is incorporated herein by reference in its entirety.

BACKGROUND

The present invention relates to a semiconductor device and its manufacturing technique. In particular, it relates to a technique effective to be applied to a semiconductor device in which semiconductor chips arranged side by side are electrically coupled via a wire.

Japanese Patent Laid-open No. 2004-356382 (Patent Document 1) describes a semiconductor device in which two semiconductor chips arranged adjacent to each other, in a planar manner, over one die pad are electrically coupled via a wire.

Also, Japanese Patent Laid-open No. 2011-124487 (Patent document 2) describes a semiconductor device in which two semiconductor chips arranged adjacent to each other, in a planar manner, over a wiring substrate are electrically coupled via a wire.

[Patent Document 1]

Japanese Patent Laid-open No. 2004-356382

[Patent Document 2]

Japanese Patent Laid-open No. 2011-124487

SUMMARY

There is known a semiconductor device of the system in package (SiP) type in which a system is made by mounting several kinds of semiconductor chips in one semiconductor device. As for configurations of the SiP, there are a stack type semiconductor device in which one semiconductor chip is stacked over another semiconductor chip and a flatbed type semiconductor device in which one semiconductor chip is arranged adjacent to another semiconductor chip. The flatbed type is more effective than the stack type in that the semiconductor device can be made thinner and a length of a wire for coupling the semiconductor chip with a base material can be reduced.

In addition to the above semiconductor device, there is a die pad exposure type semiconductor device where a die pad over which semiconductor chips are mounted is exposed from a sealing body. In the case of the die pad exposure type semiconductor device, heat of semiconductor chips is easily released from the die pad, improving a heat dissipating characteristic thereof.

However, when the flatbed type is adopted in the die pad exposure type semiconductor device and two adjacent semiconductor chips are electrically coupled via a wire, it has been found out that there arises a problem of electric reliability at a joint portion of the wire.

Other objects and new features of the present invention will become apparent from the description of the specification and accompanying drawings.

A method of manufacturing a semiconductor device according to one embodiment of the invention includes a step of arranging a plurality of semiconductor chips next each other over a chip mounting surface of a die pad. Further, the method of manufacturing a semiconductor device includes a step of electrically coupling the above semiconductor chips via a wire. In this regard, a chip-to-chip connection pad of a first semiconductor chip being on a second bonding side in the step of coupling the wire is provided such that it is distantly located from a peripheral portion of a surface of the above first semiconductor chip.

According to one embodiment described above, it is possible to efficiently manufacture a semiconductor device whose package strength is improved.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a top view showing a semiconductor device according to one embodiment of the present invention;

FIG. 2 is a cross-sectional view taken along line A-A of FIG. 1;

FIG. 3 is a perspective plan view showing an internal structure of the semiconductor device with a sealing body shown in FIG. 1 seen through.

FIG. 4 is a cross-sectional view taken along line B-B of FIG. 1;

FIG. 5 is an enlarged plan view of a periphery of the semiconductor chip shown in FIG. 3;

FIG. 6 is an enlarged cross-sectional view of a portion electrically coupling the semiconductor chips shown in FIG. 5;

FIG. 7 is an explanatory view showing an assembly flow of the semiconductor device shown in FIGS. 1 to 6;

FIG. 8 is an enlarged plan view showing a lead frame provided in a base material provision step shown in FIG. 7;

FIG. 9 is a plan view showing an element formation surface side of a semiconductor wafer before the semiconductor chip is acquired in a semiconductor chip provision step shown in FIG. 7;

FIG. 10 is an enlarged plan view showing a state after the semiconductor chips have been mounted over a die pad shown in FIG. 8;

FIG. 11 is an enlarged cross-sectional view taken along line A-A of FIG. 10;

FIG. 12 is an enlarged plan view showing a state where electrical connections are provided between the semiconductor chips shown in FIG. 10 and the leads shown in FIG. 8 as well as among the semiconductor chips shown in FIG. 10;

FIG. 13 is an enlarged cross-sectional view showing the state, as in FIG. 12, where there electrical connections are provided among the semiconductor chips as well as between the semiconductor chips and the leads;

FIG. 14 is an enlarged plan view showing a state on a mounting surface side when the semiconductor chips shown in FIG. 12 are sealed with a resin;

FIG. 15 is a cross-sectional view showing a state, in the sealing step shown in FIG. 7, where the lead frame is arranged in a molding die;

FIG. 16 is an enlarged cross-sectional view showing a state where a metal film is formed over a surface of the lead frame in FIG. 14 exposed from the resin;

FIG. 17 is an enlarged plan view showing, a state where the metal film is formed over the exposed surface of the leads shown in FIG. 14, each of them is cut, and molding is conducted;

FIG. 18 is an enlarged plan view showing a state where a suspension lead shown in FIG. 17 is cut and divided into pieces for each device formation section;

FIG. 19 is a cross-sectional view showing a semiconductor device which is a modified example of the one in FIG. 2;

FIG. 20 is an enlarged plan view of a modified example of the die pad shown in FIG. 8;

FIG. 21 is an enlarged cross-sectional view of a periphery of a concave portion shown in FIG. 20;

FIG. 22 is an enlarged plan view showing another modified example of the die pad shown in FIG. 8; and

FIG. 23 is an enlarged cross-sectional view of a periphery of a projecting member shown in FIG. 22.

DETAILED DESCRIPTION Explanation of Description Form, Basic Terms, and Usage in the Present Application

In this application, although the description of embodiments are divided into a plurality of sections for convenience as required, they are not independent of each other, unless otherwise explicitly specified, regardless of the order of description; the sections may be respective parts of a single example; a section may be a detailed description of another; or a section may be a partial or entire variation of another. In addition, repetitive description of similar components is omitted in principle. The ingredients in the embodiments are not essential unless otherwise explicitly specified, or theoretically limited in numbers or obviously unlimited from the context.

Similarly in the description of the embodiments, the expression “X includes A” with regard to a material or ingredients does not exclude anything which includes components other than A, unless otherwise explicitly specified or obviously denied from the context. For example, it means “X including A as a major ingredient”. For example, it is needless to say that a “silicon member” is not limited to pure silicon but may include SiGe (silicon-germanium) alloy and other multi-element alloys including silicon as the major ingredient, as well as a member including other additives or the like. It is also assumed that, unless otherwise explicitly specified, gold plate, Cu layer, or nickel plate may include a member having gold, Cu, or nickel as the major ingredient.

Furthermore, even if a particular numerical value or amount is mentioned, the numerical value may be more than or less than the particular value unless otherwise explicitly specified, or theoretically limited in numbers or obviously unlimited from the context.

In the drawings of the embodiments, identical or similar components are indicated by identical or similar symbols or reference numerals, and duplicate description thereof is basically omitted.

In the accompanying drawings, hatching on a cross section may be omitted where it unnecessarily adds to complication or where distinction with a space is apparent. There may also be a case that the background outline of a closed hole, in a plane, is omitted where it is apparent from the description. Furthermore, a place other than a cross section may be provided with hatching or dot patterns to explicitly indicate that it is a space or a border of a region.

First Embodiment

A technique to be explained in an embodiment below is widely applicable to a semiconductor device which has semiconductor chips and a sealing body for sealing the semiconductor chips. According to the present embodiment, as an example, there is described an aspect where the above technique is applied to the QFP (Quad Flat Package) type semiconductor device in which a plurality of leads being external terminals are exposed from each of four side surfaces of the sealing body for sealing semiconductor chips.

<Semiconductor Device>

First, referring to FIGS. 1 to 4, an outline of a semiconductor device 10 of the present embodiment will be described. FIG. 1 is a plan view showing the semiconductor device of the present embodiment. FIG. 2 is a cross-sectional view taken along line A-A of FIG. 1. Further, FIG. 3 is a perspective plan view showing an internal structure of the semiconductor device where a sealing body shown in FIG. 1 is seen through. Still further, FIG. 4 is a cross-sectional view taken along line B-B of FIG. 1.

As shown in FIGS. 1 to 3, the semiconductor device 10 includes: a semiconductor chip 1 (see FIG. 2 and FIG. 3); a semiconductor chip 2 (see FIG. 2 and FIG. 3); a plurality of leads 3 which are external terminals arranged around the semiconductor, chip 1 and the semiconductor chip 2; and a plurality of wires 5 (see FIG. 2 and FIG. 3) which are conductive members electrically coupling the semiconductor chip 1, the semiconductor chip 2, and the leads 3 mutually. Moreover, the semiconductor chips 1 and 2 and the wires 5 are sealed by the sealing body (resin body) 4. Moreover, each inner portion 3 a (see FIG. 3) of the leads 3 is sealed by the sealing body 4, and each outer portion 3 b of the leads 3 is exposed from the sealing body 4.

As shown in FIG. 1, the semiconductor device 10 includes the sealing body 4 whose planar shape is a quadrangle. The sealing body 4 has an upper surface 4 a, a lower surface (back surface, mounting surface) 4 b opposite to the upper surface 4 a (see FIG. 2); and a plurality of (four) side surfaces 4 c between the upper surface 4 a and the lower surface 4 b.

The sealing body 4 includes a side (main side) S1 which extends in X direction in plan view, a side (main side) S2 opposite to the side S1, a side (main side) S3 which extends in Y direction crossing (orthogonal to) X direction, and a side (main side) S4 opposite to the side S3. Further, the four side surfaces 4 c of the sealing body 4 are arranged along the respective sides of the sealing body 4. Also, in the example shown in FIG. 1, corner portions 4 d where respective sides of the sealing body 4 cross are chamfered.

In this regard, the corner portion 4 d of the sealing body 4 includes a peripheral region of an intersection point where given two sides, among the four sides (four main sides), intersect. Specifically, as shown in FIGS. 1 and 3, since the corner portion 4 d of the sealing body 4 is chamfered, the intersection point of the main sides is located on the outside of the corner portion 4 d of the sealing body 4. However, the chamfered portion is small enough as compared to lengths of the main sides. Therefore, in the present application, description will be given with a center of the chamfered portion being regarded as a corner of the sealing body 4. That is, in the present application, among the four sides (four main sides) of the sealing body 4, when there is a region where given two sides (two main sides) cross and chamfering is applied to the region, the chamfered portion corresponds to the corner portion 4 d. Alternatively, when the region is not chamfered, an intersection point of the given two sides (two main sides) corresponds to the corner portion 4 d. Hereafter, in the present application, when the corner portion 4 d of the sealing body 4 is referred to, except for a case where such a term is explained as used for specifically different meaning or content, the “corner portion 4 d” is used for the same meaning or content as described above.

In the semiconductor device 10, the leads 3 are arranged along respective sides (respective main sides) of the sealing body 4 whose planar shape is a quadrangle. Each of the leads 3 is included of a metal material and, in the present embodiment, for instance, is a metal member including copper (Cu) as a principal component.

Over the side surface 4 c of the sealing body 4, the outer portions 3 b of the leads 3 project toward the outside of the sealing body 4. Also, over an exposed surface of each of the outer portions 3 b of the leads, a metal film (outer plating film) SD included of a solder member, for instance, is formed. By forming the metal film SD such as the solder member over each of the outer portion 3 b of the leads being external terminals, it becomes possible to improve wettability of the solder being a joining member when the semiconductor device 10 is mounted over a mounting substrate (not shown). As a result, it becomes possible to improve joining strength between the leads 3 and terminals on the mounting substrate side (not shown).

Further, as shown in FIGS. 2 and 3, a semiconductor chip 1 and a semiconductor chip 2 are sealed inside the sealing body 4. As shown in FIG. 2, the semiconductor chip 1 has a surface 1 a and a back surface 1 b located opposite to the surface 1 a. As shown in FIG. 3, the planar shape of the semiconductor chip 1 is a quadrangle. Over the surface 1 a thereof, a plurality of pads (bonding pads) 1 pd are formed along respective four sides being an outer circumference of the surface 1 a. An insulating film covering the substrate and wiring of the semiconductor chip 1 is formed over the surface 1 a of the semiconductor chip 1, and at an opening formed in the insulating film, each surface of the pads 1 pd is exposed from the insulating film. Also, the pad 1 pd is included of a metal. According to the present embodiment, the pad 1 pd contains, for instance, aluminum (Al).

Furthermore, the semiconductor chip 1 (specifically, a semiconductor substrate of the semiconductor chip 1) contains, for instance, silicon (Si). Although not shown, a plurality of semiconductor elements (circuit elements) are formed over the main surface of the semiconductor chip 1 (specifically, a semiconductor element formation region provided in an upper surface of the semiconductor substrate of the semiconductor chip 1). Further, the pads 1 pd are electrically coupled with the semiconductor elements via wirings (not shown) formed in a wiring layer arranged inside (specifically, between the surface 1 a and the semiconductor element formation region not to be shown) of the semiconductor chip 1. That is, the pads 1 pd are electrically coupled with the circuit formed in the semiconductor chip 1. Although details will be described later, for instance, a control circuit is formed in the semiconductor chip 1. Further, at least some of the pads 1 pd are electrically coupled with the control circuit.

In addition, as shown in FIG. 2, the semiconductor chip 2 has a surface 2 a and a back surface 2 b located opposite to the surface 2 a. As shown in FIG. 3, the planar shape of the semiconductor chip 2 is a quadrangle whose area is larger than that of the surface 1 a of the semiconductor chip 1. Over the surface 2 a, a plurality of pads (bonding pads) 2 pd are formed along respective four sides being an outer circumference of the surface 2 a. As in the case of the pad 1 pd described above, each of the pads 2 pd is exposed from the insulating film at an opening formed in the insulating film for covering the substrate and wiring of the semiconductor chip 2. Moreover, the pad 2 pd contains a metal. According to the present embodiment, the pad 2 pd contains, for instance, aluminum (Al).

Also, the semiconductor chip 2 (specifically, a semiconductor substrate of the semiconductor chip 2) contains, for instance, silicon (Si). Although not shown, a plurality of semiconductor elements (circuit elements) are formed over the main surface of the semiconductor chip 2 (specifically, a semiconductor element formation region provided in the upper surface of the semiconductor substrate of the semiconductor chip 2). Further, the pads 2 pd are electrically coupled with the semiconductor elements via wirings (not shown) formed in a wiring layer arranged inside (specifically, between the surface 2 a and the semiconductor element formation region not to be shown) of the semiconductor chip 2. That is, the pads 2 pd are electrically coupled with the circuit formed in the semiconductor chip 2. Although details will be described later, for instance, a memory circuit is formed in the semiconductor chip 2. Further, at least some of the pads 2 pd are electrically coupled with the control circuit.

In addition, the semiconductor chip land the semiconductor chip 2 are electrically coupled with the leads 3, respectively. Also, according to the present embodiment, some of the pads 1 pd of the semiconductor chip 1 and some of pads 2 pd of the semiconductor chip 2 are electrically coupled not via the leads 3 but via the wires 5 with each other. The circuit formed in the semiconductor chip 1 and the circuit formed in the semiconductor chip 2 are electrically coupled to make one system. A semiconductor package thus forming a system by electrically coupling the semiconductor chips sealed inside one sealing body 4 is called a SiP type semiconductor device. There are various examples of application for a system circuit of the SiP type semiconductor device. For instance, an example can be given where there are sealed, in the single sealing body 4, a memory chip in which a memory circuit is formed and a controller chip in which a control circuit for controlling the memory chip is formed. In the case of the example shown in FIG. 3, for instance, the semiconductor chip 2 corresponds to the memory chip in which the memory circuits is formed and the semiconductor chip 1 corresponds to the controller chip in which the control circuit controlling an operation of the memory circuit formed in the semiconductor chip 2 is formed.

As in the present embodiment, the case of building a system by coupling, with each other, the circuits formed in the semiconductor chips can improve versatility thereof better than the case where all the circuits making the system are formed in one semiconductor chip. For example, by changing the type of the memory chip, the capacity of the memory circuit of the system can be changed.

Moreover, as in the present embodiment, when electrically coupling the semiconductor chips mounted in one sealing body 4 not via the leads 3 but via the wires 5, a transmission distance between the semiconductor chips can be shortened. Accordingly, the noise within a transmittal path can be reduced and an electric property can be improved.

Moreover, as shown in FIGS. 2 and 3, each of the semiconductor chip 1 and the semiconductor chip 2 are mounted over a single die pad (chip mounting part) 6. The die pad 6 has an upper surface 6 a being a chip mounting surface and a lower surface 6 b located opposite to the upper surface 6 a. The die pad 6 is included of the same metal material as the lead 3, such as, for instance, the metal material including copper (Cu) as a principal component.

In addition, as shown in FIG. 2, in the lower surface 4 b of the sealing body 4, the lower surface 6 b of the die pad 6 is exposed from the sealing body 4. That is, the semiconductor device 10 is a die pad exposure type (tab exposure type) semiconductor device. By exposing, from the sealing body 4, the lower surface 6 b of the die pad 6 whose heat conductivity is greater than that of the sealing body 4, as compared to a semiconductor device whose die pad 6 is not exposed, a heat dissipating characteristic of the package can be improved. Moreover, when mounting the semiconductor device 10 over the mounting substrate (not shown), if the lower surface 6 b of the die pad 6 is coupled with a terminal of the mounting substrate via, for instance, a solder member (joining material), it becomes possible to more efficiently radiate the heat generated in the semiconductor device 10 toward the mounting substrate side.

Incidentally, as a modified example of the present embodiment, it is possible to provide, separately, the chip mounting part over which the semiconductor chip 1 is mounted and the chip mounting part over which the semiconductor chip 2 is mounted. However, from a viewpoint of enlarging the heat radiating area, as in the present embodiment, it is preferable to provide the die pad 6 whose plane area is larger than the sum of the plane areas of the semiconductor chip 1 and the semiconductor chip 2 and to mount the semiconductor chips 1 and 2 over a single die pad 6.

Further, as shown in FIG. 3, around the semiconductor chip land the semiconductor chip 2 (i.e., around the die pad 6), there are arranged, for instance, a plurality of leads 3. Each of the leads 3 has an inner portion 3 a sealed by the sealing body 4 and an outer portion 3 b exposed from the sealing body. Then, there are electrically coupled, via the wires (conductive members) 5, the pads 1 pd formed over the surface 1 a of the semiconductor chip land the pads 2 pd formed over the surface 2 a of the semiconductor chip 2 with the inner portions 3 a of the leads 3 located inside the sealing body 4.

The wire 5 contains gold (Au), for instance. Part (for instance, one end) of the wire 5 is joined to the pad 1 pd or the pad 2 pd, and the other part (for instance, the other end) is joined to the bonding part of the inner portion 3 a. Although not shown, a plating film is formed over a surface of the bonding part of the inner portion 3 a of the lead 3. The plating film is included of, for instance, a material (for instance, a stack structure where a thin gold (Au) film is formed over a palladium (Pd) film) including silver (Ag), gold (Au), or palladium (Pd) as a principal component. The joining strength with the wire 5 containing gold (Au) can be improved by forming the plating film included of the material (for instance, a stack structure where the thin gold (Au) film is formed over the palladium (Pd) film) including silver (Ag), gold (Au), or palladium (Pd) as a principal component over the surface of the bonding part of the inner portion 3 a.

In addition, as shown in FIG. 3, a plurality of suspension leads 8 are arranged around the die pad 6. In a manufacturing step of the semiconductor device 10, the suspension lead 8 is a member for supporting the die pad 6 on a support part of the lead frame. In the example shown in FIG. 3, four suspension leads 8 are arranged from the corner portions of the die pad 6 toward the corner portions 4 d of the sealing body 4. Specifically, each one end of the suspension leads 8 is coupled to the corner portion (corner) of the die pad 6. Each of the other ends of the suspension leads 8 extends toward the corner portion 4 d of the sealing body 4, branched near the corner portion 4 d, and is exposed from the sealing body 4. By extending the suspension leads 8 toward the corner portion 4 d of the sealing body 4, the suspension leads 8 can be provided without disturbing rows of the leads 3 arranged along respective sides (respective main sides) of the sealing body 4.

According to the present embodiment, the upper surface 6 a of the die pad 6 and the upper surface of the inner portion 3 a of the lead 3 are arranged at different levels. In an example shown in FIG. 2, the upper surface 6 a of the die pad 6 is lower (lower surface 4 d side of the sealing body 4) than the position of the inner portion 3 a. In other words, in a thickness direction of the sealing body 4, the die pad 6 rather than the inner portion 3 a is arranged on the lower surface 4 b side of the sealing body 4. Therefore, in each of the suspension leads 8 shown in FIG. 3, there is provided an offset portion (down-set portion in the example shown in FIG. 3) which is bent such that the upper surface 6 a of the die pad 6 is located at a level different from the upper surface of the inner portion 3 a of the lead 3.

In addition, as shown in FIG. 4, in the present embodiment, the die pad 6 is exposed from the sealing body 4, in the lower surface 4 b of the sealing body 4. Therefore, the difference in level at the offset portion 8 a becomes greater. For this reason, in the example shown in FIG. 4, each of the suspension leads 8 has an offset portion 8 a 1 and an offset portion 8 a 2 which are bent portions. In addition, in the case of a product whose sealing body 4 is thin, the difference in level at the offset portions 8 a becomes small. Therefore, it is not always necessary to provide the offset portions as in FIG. 4. In other words, the number of the offset portions 8 a to be provided in the suspension lead 8 may be one.

Further, as shown in FIG. 2, the semiconductor chip 1 is mounted over the die pad 6 via an adhesive material (die bonding material) 7 with its back surface 1 b facing to an upper surface 6 a of the die pad 6. Also, the semiconductor chip 2 is mounted over the die pad 6 via the adhesive material 7 with its back surface 2 b facing to the upper surface 6 a of the die pad 6. That is, the semiconductor chip 1 and the semiconductor chip 2 are mounted by a so-called face-up mounting method in which a chip mounting surface (upper surface 6 a) is facing to the opposite surfaces (back surfaces 1 b and 2 b) of the surfaces (main surfaces) 1 a and 2 a over which the respective pads 1 pd and 2 pd are formed. The adhesive material 7 is the one for die-bonding the semiconductor chip 2. For this adhesive material, there are used a resin adhesive in which metal particles including silver (Ag) etc. are contained in an epoxy thermosetting resin or a metal bonding material such as a solder member.

<Details of Connection Structure Between Semiconductor Chips>

Next, among the wires 5 shown in FIG. 3, there is described in detail a peripheral structure of a wire 5 cc for electrically coupling the semiconductor chip 1 and the semiconductor chip 2. FIG. 5 is an enlarged plan view of a periphery of the semiconductor chip shown in FIG. 3. Also, FIG. 6 is an enlarged cross-sectional view of a portion for electrically coupling the semiconductor chips shown in FIG. 5.

As shown in FIG. 5, over the surface 1 a of the semiconductor chip 1 whose planar shape is a quadrangle, a plurality of pads 1 pd is arranged along respective sides of the surface 1 a. Among the pads 1 pd of the semiconductor chip 1, pads 1 pcc electrically coupled with the semiconductor chip 2 via the wire 5 cc are arranged along, among the sides of the peripheral portion of the surface 1 a, a side 1 c 1 (or a side surface having the side 1 c 1) facing to the semiconductor chip 2. On the other hand, one end of the wire 5 c 1 is coupled to the pads 1 pcl arranged along sides 1 c 2 (or a side surface having the sides 1 c 2) except for the sides 1 c 1 of the semiconductor chip 1. The other end of the wire 5 c 1 is coupled to the lead 3 shown in FIG. 3.

In addition, over the surface 2 a of the semiconductor chip 2 whose planar shape is a quadrangle, a plurality of pads 2 pd are arranged along respective sides of the surface 2 a. Among the pads 2 pd of the semiconductor chip 2, pads 2 pcc electrically coupled with the semiconductor chip 1 via the wire 5 cc are arranged along, among the sides of the peripheral portion of the surface 2 a, a side 2 c 1 (or a side surface having the side 2 c 1) facing to the semiconductor chip 1. On the other hand, one end of the wire 5 c 1 is coupled to the pads 2 pcl arranged along sides 2 c 2 (or a side surface having the sides 2 c 2) except for the sides 2 c 1 of the semiconductor chip 2. The other end of the wire 5 c 1 is coupled to the lead 3 shown in FIG. 3.

Moreover, as shown in FIGS. 2 and 4, a thickness (a distance between the surface 1 a and the back surface 1 b) of the semiconductor chip 1 of the present embodiment is smaller than a thickness (a distance between the surface 2 a and the back surface 2 b) of the semiconductor chip 2. In the example shown in FIGS. 2 and 4, for instance, the thickness (a length in Z direction shown in FIG. 2) of the semiconductor chip 1 is about 200 μm, and the thickness of the semiconductor chip 2 is about 400 μm. As a method for electrically coupling the semiconductor chip 1 and the semiconductor chip 2, according to the present embodiment, the pad 1 pcc of the semiconductor chip 1 and the pad 2 pcc of the semiconductor chip 2 are coupled via the wire 5 cc. Thus, when coupling the semiconductor chips 1 and 2 arranged side by side in plan view, via the wire 5, from a viewpoint of forming a wire loop, it is preferable to arrange such that the surface 1 a of the semiconductor chip 1 and the surface 2 a of the semiconductor chip 2 are at different levels in height. Moreover, it is preferable that the difference in level between the surface 1 a and the surface 2 a is about 200 μm.

As described above, according to the present embodiment, the thickness of the semiconductor chip 1 is reduced to about 200μ m. Although the reason for this will be described in detail later, when an arrangement pitch of adjacent chip regions is reduced from a viewpoint of increasing the number of semiconductor chips acquired from one semiconductor wafer, unless the semiconductor chip is made thinner, there may occur problems such as chipping in the division-into-pieces step. Therefore, the thickness of the semiconductor chip 1 is as thin as about 200 μm.

Thus, when the semiconductor chip 1 is thin and the semiconductor chips are coupled by the wire 5 cc, the sealing body 4 for covering the surface 1 a of the semiconductor chip 1 becomes thick. In particular, according to the present embodiment, as described above, the lower surface 6 b of the die pad 6 is exposed from the sealing body 4. Therefore, the position of the die pad 6 is considerably offset downward (in a mounting surface direction) than the position of the lead 3.

As a result, as shown in FIG. 2, in a sectional view in which the semiconductor chip 1, the semiconductor chip 2, the die pad 6, and the lead 3 are cut along the thickness direction of the sealing body 4, (a lead frame to be described later), or the semiconductor chips 1 and 2, the surface 1 a of the semiconductor chip 1 and the surface 2 a of the semiconductor chip 2 are located between an inner portion 3 a (specifically, an upper surface 3 t of the inner portion 3 a) and the die pad 6. In other words, in the thickness direction of the sealing body 4, (the lead frame to be described later), or the semiconductor chips 1 and 2, the level of the surface 1 a of the semiconductor chip 1 is located between the upper surfaces 3 t of the inner portion 3 a of the lead 3 and the upper surface 6 a of the die pad 6. Moreover, the level of the surface 2 a of the semiconductor chip 2 is located between the upper surface 3 t of the inner portion 3 a of the lead 3 and the upper surface 6 a of the die pad 6. The level described above means a position in the thickness direction (Z direction in FIG. 2) of the semiconductor chip 1, the semiconductor chip 2, the die pad 6, the lead 3, or the sealing body 4.

Therefore, in the present embodiment, the sealing body 4 covering the surface 1 a of the semiconductor chip 1 becomes particularly thick. In this occasion, when a thermal load is applied to the semiconductor device 10, there tends to occur a stress resulting from a difference in linear expansion coefficient between a constituent material of the sealing body 4 and a constituent material of the semiconductor chip 1. Moreover, this stress becomes greatest in the peripheral portion of the surface 1 a of the semiconductor chip 1. Also, the stress occurs in a direction in which curving deformation occurs with the package (central part of the sealing body 4) as the cardinal point in plan view. Therefore, the stress becomes greatest at a portion which is a central part of the package and which corresponds to the peripheral portion of the surface 1 a of the semiconductor chip 1.

As a result of the examination by the inventors of the present application, when the joint of the wire 5 cc is arranged at the portion where the stress becomes greater, it has been found out that the joint between the wire 5 cc and the pad 1 pcc may be damaged due to the stress.

Therefore, according to the present embodiment, the joint between the wire 5 cc and the pad 1 pcc is placed distantly from the position where the stress becomes greatest. That is, as shown in FIG. 5, arrangement is made to increase a distance D1 between the side 1 cl and the chip-to-chip connection pads 1 pcc arranged along the side 1 cl of the surface 1 a among the pads 1 pd arranged on the surface 1 a side of the semiconductor chip 1.

On the other hand, as shown in FIG. 6, the semiconductor chip 2 is thicker than the semiconductor chip 1. Therefore, a joint between the pad 2 pd of the semiconductor chip 2 and the wire 5 cc is not easily affected by the above stress. Therefore, among the pads 2 pd of the semiconductor chip 2, the pad 2 pcc to which the wire 5 cc is coupled is, like the other pads 2 pc 1, arranged close to the peripheral portion side of the surface 2 a.

For this reason, as shown in FIG. 5, the distance D1 between the side 1 c 1 and the chip-to-chip connection pads 1 pcc of the semiconductor chip 1 is greater than a distance D2 between the side 2 c 1 and the chip-to-chip connection pads 2 pcc arranged along the side 2 c 1 of the surface 2 a among the pads 2 pd arranged on the surface 2 a side of the semiconductor chip 2.

The following is a comparison of the positions of the pads 1 pcc and the pads 1 pc 1 formed over the surface 1 a of the semiconductor chip 1. That is, the distance D1 between the side 1 c 1 and the chip-to-chip connection pads 1 pcc of the semiconductor chip 1 is greater than a distance D3 between the side 1 c 2 and the lead connection pads 1 pcl arranged along the side 1 c 2 of the surface 1 a among the pads 1 pd arranged on the surface 1 a side of the semiconductor chip 1.

It is possible in the semiconductor chip 2 to increase an area of a region (hereafter, referred to as an “active region”) in which main circuits such as a logic circuit and a memory circuit are formed and which is provided in the center of the surface 2 a by arranging the pads 2 pd on the peripheral portion side of the surface 2 a. The active region is a portion which overlaps with a semiconductor element formation region for constituting the main circuit including the logic circuit over the main surface (semiconductor element formation surface) of the semiconductor substrate and overlaps with the semiconductor element formation region over the semiconductor substrate in the thickness direction.

On the other hand, in the semiconductor chip 1, some (pads 1 pcc) of the pads 1 pd are arranged on the inner side than the peripheral portion. Therefore, the area of the active region becomes small. Alternatively, the pads 1 pcc are formed in the active region. However, the area of the active region can be increased by arranging each of the pads 1 pcl being likely to be affected by the above stress except the pads 1 pcc arranged along the side 1 cl closer to the peripheral portion of the surface 1 a.

So far, description has been given with regard to the example where each of the pads 1 pd and the pads 2 pd is formed outside the active region. However, as a modified example, it is possible to form some of the pads 1 pd and the pads 2 pd or all of them within the active region. In this case, there is required a technique to suppress damage which might be given to the semiconductor elements formed in the active region and the wiring layer caused by an external force at the time of wire bonding. The details will be explained when the method of manufacturing a semiconductor device of the present embodiment is described later.

In addition, as shown in FIG. 6, metal patterns MPT are formed in the peripheral portions of the surface 1 a of the semiconductor chip 1 and the surface 2 a of the semiconductor chip 2. In a wafer state before the semiconductor chip 1 and the semiconductor chip 2 are divided into pieces, when forming the semiconductor elements and chip wiring, the metal pattern is, for instance, a residue of a test pattern provided to evaluate a formation state.

The above test pattern is called TEG (Test Element Group) and is, in a semiconductor wafer having a plurality of chip regions, formed in a scribe region provided between adjacent chip regions. When dividing the semiconductor wafer into pieces and acquiring the semiconductor chip 1 and the semiconductor chip 2, a cutting process is applied to the scribe region. Therefore, if there is a sufficient margin for processing around TEG formed in the scribe region, it is possible to remove the entire TEG when dividing the semiconductor wafer into pieces.

However, from a viewpoint of increasing the number of semiconductor chips acquired out of one semiconductor wafer, it is preferable to reduce the width of the scribe region. For this reason, during the cutting process, it becomes difficult to secure a sufficient margin for processing around the TEG, and part of TEG remains. The metal pattern MPT shown in FIG. 6 is not limited to part of TEG. However, as one of the reasons for forming the metal pattern MPT, the fact that part of TEG remains as above can be given.

In this regard, when the metal patterns MPT remain in the peripheral portions of the surface 1 a of the semiconductor chip 1 and the surface 2 a of the semiconductor chip 2, for instance, the contact of the wire 5 with the metal pattern MPT degrades electric reliability. For instance, when the wire 5 comes in contact with the metal pattern MPT, there may be a case where impedance in a transmittal path including the wire 5 varies. Moreover, for instance, there may be a case where adjacent wires 5 are electrically coupled via the metal pattern MPT.

As shown in FIG. 6, one end of the wire 5 cc is coupled to the pad 2 pcc of the semiconductor chip 2 and the other end is coupled to the pad 1 pcc of the semiconductor chip 1. Although details thereof will be described later, according to the present embodiment, in a wire bonding step, after one end of the wire 5 cc has been coupled with the pad 2 pcc, the other end of the wire 5 cc is coupled to the pad 1 pcc. In other words, a joint of the wire 5 cc and the pad 2 pcc is on a first bonding side and a joint of the wire 5 cc and the pad 1 pcc (specifically, a portion where the wire 5 cc is coupled with the pad 1 pcc via a projecting electrode 1 bp) is on a second bonding side.

The joint of the wire 5 cc and the pad 2 pcc is located on the first bonding side. Therefore, by forming a wire loop shape bridging the metal pattern MPT of the semiconductor chip 2, it is possible to easily prevent the wire 5 cc from coming into contact with the metal pattern MPT of the semiconductor chip 2.

On the other hand, the joint of the wire 5 cc and the pad 1 pcc is located on the second bonding side. As a result, the wire 5 cc tends to come in contact with the metal pattern MPT of the semiconductor chip 1 rather than the metal pattern MPT of the semiconductor chip 2. Therefore, in the semiconductor device 10 according to the present embodiment, the pad 1 pcc on the second bonding side is distantly arranged from the peripheral portion of the surface 1 a. In other words, as shown in FIG. 5, the distance D1 between the side 1 cl and the chip-to-chip connection pads 1 pcc of the semiconductor chip 1 is greater than the distance D2 between the side 2 c 1 and the chip-to-chip connection pads 2 pcc of the semiconductor chip 2.

Accordingly, as shown in FIG. 6, at the peripheral portion of the surface 1 a of the semiconductor chip 1, a level difference HT1 between the metal pattern MPT and the wire 5 cc can be made greater. As a result, the contact between the wire 5 cc and the metal pattern MPT of the semiconductor chip 1 can be suppressed.

Although not shown by a cross-section, among the plurality of pads 1 pd formed over the surface 1 a of the semiconductor chip 1 in FIG. 5, the pads 1 pc 1 except the chip-to-chip connection pads 1 pcc are all on the first bonding side. As shown in FIG. 6, when electrically coupling the semiconductor chips via the wire 5, at least one joint thereof must be on the second bonding side. However, as shown in FIG. 2, when coupling the pad 1 pd of the semiconductor chip 1 and the lead 3, the joint with the lead 3 can be on the second bonding side. Therefore, even when the pads 1 pcl of the semiconductor chip 1 are arranged closer to the peripheral portion of the surface 1 a, the contact with the metal pattern MPT (see FIG. 6) can be suppressed by the loop shape of the wire 5 c 1.

As a result of this, as shown in FIG. 5, according to the present embodiment, the distance D1 between the side 1 c 1 and the chip-to-chip connection pads 1 pcc of the semiconductor chip 1 is greater than a distance D3 between the side 1 c 2 and the lead connection pads 1 pc 1 of the semiconductor chip 1.

In addition, as shown in FIGS. 5 and 6, according to the present embodiment, a projecting electrode 1 bp is formed over the chip-to-chip connection pad 1 pcc. One end of the wire 5 cc is joined to the projecting electrode 1 bp. In a wire bonding step, there are required, at the joint on the second bonding side, a force for pressing and fixing the wire 5 and a force for cutting the wire 5. Accordingly, as compared to the first bonding side, the stress generated around the pad 1 pcc tends to be greater. Therefore, a circuit element arranged directly below the pad 1 pcc may be damaged due to the stress. As described above, when the pad 1 pcc is arranged in the active region of the semiconductor chip 1, if a member directly below the pad 1 pcc is damaged, it may degrade reliability of the semiconductor device 10. In particular, when there is used an insulating material being a so-called Low-k film, whose dielectric constant is reduced, as an insulating material for forming a chip wiring layer which electrically couples a semiconductor element such as a transistor and the pad 1 pd, if an external force is applied, a crack is likely to occur.

Therefore, according to the present embodiment, a projecting electrode 1 bp is formed over the chip-to-chip connection pad 1 pcc, and one end of the wire 5 cc is joined to the projecting electrode 1 bp. The projecting electrode 1 bp contains a relatively soft metal material such as gold, which can reduce stress to be applied to the semiconductor chip 1 when joining the wire 5 cc, thereby suppressing the damage on the circuit element arranged in a lower layer of the pad 1 pcc.

<Manufacturing Step of Semiconductor Device>

Next, a manufacturing step of the semiconductor device 10 shown in FIGS. 1 to 6 will be described. The semiconductor device 10 according to the present embodiment is manufactured along an assembly flow shown in FIG. 7. FIG. 7 is an explanatory view illustrating the assembly flow of the semiconductor device shown in FIGS. 1 to 6.

1. Base Material Provision Step; First, in the base material provision step shown in FIG. 7, a lead frame (base material) LF as shown in FIG. 8 is provided. FIG. 8 is an enlarged plan view illustrating the lead frame provided in the base material provision step shown in FIG. 7.

The lead frame LF provided in this step has, inside a frame portion LFb, a plurality of device formation sections LFa. The lead frame LF is included of a metal. According to the present embodiment, the lead frame LF is included of, for instance, a metal including copper (Cu) as a principal component. Around each device formation section LFa, the frame portion LFb is so arranged as to surround each of the device formation sections LFa. The frame portion LFb is a region which will be cut in a division-into-pieces step (see FIG. 7) to be described later. Also, the frame portion LFb is so formed as to surround the leads 3.

In a central part of each device formation section LFa, there is formed a die pad 6 whose planar shape is a quadrangle. In an upper surface 6 a being a chip mounting region of the die pad 6, there are provided a chip mounting region 6 cb 1 over which the semiconductor chip 1 (see FIG. 3) is to be mounted and a chip mounting region 6 cb 2 over which the semiconductor chip 2 is to be mounted.

In FIG. 8, positions of the chip mounting region 6 cb 1 and the chip mounting region 6 cb 2 are distinctively shown by twp-dot chain lines. However, visible border lines may not be provided in the chip mounting regions 6 cb 1 and 6 cb 2 as well as other regions.

To each of the four corner portions of the die pads 6, one end of the suspension lead 8 is coupled and so arranged as to extend toward the corner portion of the device formation section LFa. Also, the other end of the suspension lead 8 is coupled to the frame portion LFb. The die pad 6 is coupled to the frame portion LFb via the suspension lead 8 and is supported by the frame portion LFb.

Further, an offset portion 8 a is formed in each of the suspension leads 8 of the lead frame provided in this step. Although reference characters are omitted in FIG. 8 for the sake of illustration, as explained with reference to FIG. 4, each of the suspension leads 8 has an offset portion 8 a 1 and an offset portion 8 a 2 being bent portions.

Around the die pad 6, between the suspension leads 8, there are formed a plurality of leads 3, respectively. The leads 3 are coupled to the frame portions LFb, respectively. Further, the leads 3 are coupled with each other via tie bars TB. In addition to the function of coupling the leads 3, in a sealing step shown in FIG. 8, the tie bar TB functions as a dam to prevent resin from overly liquefying and spreading from the supplied site.

Around the die pad 6, between the suspension leads 8, there are formed the leads 3, respectively. Each of the leads 3 is coupled to the frame portion LFb arranged outside the leads 3 with respect to the die pad 6. The frame portion LFb is formed integrally with the leads 3, the suspension leads 8, and the die pad 6.

2. Semiconductor Chip Provision Step; In the semiconductor chip provision step shown in FIG. 7, the semiconductor chip 1 and the semiconductor chip 2 explained with reference to FIGS. 5 and 6 are provided. FIG. 9 is a plan view showing an element formation surface side of the semiconductor wafer before the semiconductor chip is acquired in the semiconductor chip provision step shown in FIG. 7. Except for a planar size, thickness, and circuits to be formed being different, the semiconductor chip 2 shown in FIGS. 5 and 6 can be formed similarly to the way the semiconductor chip 1 is manufactured. Therefore, in the present section, the semiconductor chip 1 will be explained as a typical example.

The circuits, pads 1 pd, and projecting electrodes 1 bp formed in the semiconductor chip 1 shown in FIG. 5 are formed in a state of a wafer (semiconductor wafer) WH as shown in FIG. 9. The planar shape of the wafer WH is generally circular, and the wafer has a surface (main surface, upper surface) 1 a and a back surface (main surface, lower surface) (not shown) opposite to the surface 1 a.

The wafer WH has a plurality of chip regions WHc formed in the surface 1 a and a scribe region WHd formed between adjacent chip regions WHc among the chip regions WHc. Each of the chip regions WHc corresponds to the semiconductor chip 1 described with reference to FIGS. 5 and 6. Further, over the element formation surface of the semiconductor substrate, there are formed a plurality of semiconductor elements and the pads 1 pd electrically coupled with the semiconductor elements. Also, the projecting electrode 1 bp is formed in advance as in FIG. 9 over the pad 1 pcc, among the pads 1 pd, to be electrically coupled to the semiconductor chip 2 shown in FIG. 5.

Further, metal patterns WHm are arranged in the scribe region WHd of the wafer WH. The metal pattern WHm is, for instance, an evaluation element called TEG. The metal pattern WHm is formed so as to inspect whether or not an integrated circuit is properly formed when the integrated circuit included of a plurality of semiconductor elements and wiring layers are formed over the wafer WH. The metals pattern WHm formed in the scribe region WHd is not limited to TEG. For instance, a metal pattern may be formed as an alignment mark. Also, in FIG. 9, a case where a plurality of metal patterns WHm are formed is shown. However, the number of metal patterns WHm is not limitative. There is included, for instance, a case where one metal pattern WHm is arranged in the scribe region WHd or a case where one metal pattern WHm is arranged in a plurality of rows of scribe regions WHd.

The semiconductor chip 1 shown in FIG. 5 can be acquired through dividing each of the chip regions WHc into pieces by cutting along the scribe region WHd shown in FIG. 9. The dividing is done, for instance, such that a dicing blade (not shown) is run along an extended direction of the scribe region WHd and the cutting process is conducted.

In this regard, from a viewpoint of improving the production efficiency of the semiconductor chip 1, it is preferable to increase the occupancy area of the chip region WHc in a single wafer WH and to increase the number of semiconductor wafers to be acquired. In other words, it is preferable that a width Wd of the scribe region WHd is smaller. For instance, in an example shown in FIG. 9, the width Wd is about 60 μm. On the other hand, a planar size of the metal pattern WHm is determined according to its function, miniaturization can only be achieved to a certain degree. For instance, when using the metal pattern WHm as TEG, it is necessary to allow a terminal for inspection (not shown) to come in contact with the metal pattern WHm. In this occasion, it is necessary to determine the planar size in consideration of a contact property of the terminal for inspection, and it is preferable that the planar size is as large as possible. As a result, the metal pattern WHm is arranged close to the chip region WHc.

Accordingly, when the width Wd of the scribe region WHd is reduced to increase the number of semiconductor chips to be acquired, a margin between the metal pattern WHm and the chip region WHc becomes smaller. For this reason, when process precision at the time of cutting the scribe region WHd is taken into consideration, the cutting is conducted so as to leave part of the metal pattern WHm. As a result, as shown in FIG. 6, the metal pattern MPT is formed in the peripheral portion of the surface 1 a of the semiconductor chip 1.

In addition, if the width Wd of the scribe region WHd shown in FIG. 9 is narrowed, the cutting width by the dicing blade becomes also smaller. However, with the wafer WH to be cut being thick, if the cutting width is narrowed, there may be a case where there occurs chipping etc. in a portion adjacent to the cutting region. For this reason, according to the present embodiment, the cutting is conducted after grinding the back surface side beforehand such that the thickness of the wafer WH becomes 200 μm or less.

3. Semiconductor Chip Mounting Step; Next, in the semiconductor chip mounting step shown in FIG. 7, as in FIG. 10, the semiconductor chip 1 is mounted in the chip mounting region 6 cb 1 and the semiconductor chip 2 is mounted in the chip mounting region 6 cb 2, respectively. FIG. 10 is an enlarged plan view showing a state after the semiconductor chips are mounted over the die pad shown in FIG. 8. Moreover, FIG. 11 is an enlarged cross-sectional view taken along line A-A of FIG. 10.

In this step, as shown in FIG. 11, with the back surface 1 b of the semiconductor chip 1 facing to the upper surface 6 a of the die pad 6, the semiconductor chip 1 is mounted in the chip mounting region 6 cb 1 (see FIG. 10) of the die pad 6 by a so-called face-up mounting method. Moreover, with the back surface 2 b of the semiconductor chip 2 facing to the upper surface 6 a of the die pad 6, the semiconductor chip 2 is mounted in the chip mounting region 6 cb 2 (see FIG. 10) of the die pad 6 by the so-called face-up mounting method.

Also, the semiconductor chip 1 and the semiconductor chip 2 are mounted over the upper surface 6 a of the die pad 6 via an adhesive material 7, respectively. Before being hardened (cured), the adhesive material 7 is a flowable paste material. Thus, in using a paste material as the adhesive material 7 like this, first, the adhesive material 7 is applied over the die pad 6 and, then, the back surface 1 b (back surface 2 b) of the semiconductor chip 1 (semiconductor chip 2) is fixed to the upper surface 6 a of the die pad 6. Then, after adhesion, when the adhesive material 7 is cured (for instance, treated with heat), as shown in FIG. 11, the semiconductor chip 1 and the semiconductor chip 2 are adhesively fixed to the die pad 6 via the adhesive material 7.

As for the order of mounting the semiconductor chips, for instance, the semiconductor chip 2 is mounted first and, then, the semiconductor chip 1 is mounted. However, as a modified example, the semiconductor chip 2 can be mounted after the relatively thin semiconductor chip 1 has been mounted. This case is preferable in that a mounting jig is not likely to come in contact with the already mounted semiconductor chip 1 when mounting the semiconductor chip 2.

Additionally, in this step, as shown in FIG. 10, the semiconductor chips 1 and 2 are mounted such that a side 2 c 1, among the four sides forming the peripheral portion of the surface 2 a of the semiconductor chip 2, and the side 1 c 1, among the four sides forming the peripheral portion of the surface 1 a of the semiconductor chip 1 are adjacent to each other. Thus, the distance between the chip-to-chip connection pad 1 pcc and the pad 2 pcc can be shortened.

In the present embodiment, there has been explained the aspect of using the paste material containing thermosetting resin for the adhesive material 7. However, various kinds of modified examples can be applied. For instance, instead of the paste material, an adhesive material being a tape material (film material) having adhesive layers on both sides thereof may be pasted to the back surface 1 b of the semiconductor chip 1 and the back surface 2 b of the semiconductor chip 2 in advance, and the semiconductor chips 1 and 2 may be mounted over the die pad 6 via the tape material.

4. Wire Bonding Step; Next, in the wire bonding step shown in FIG. 7, as in FIG. 12, the pads 1 pcl of the semiconductor chip 1 and the leads 3 are electrically coupled, respectively, via wires (conductive members) 5 c 1. Further, the pads 2 pcl of the semiconductor chip 2 and the leads 3 are electrically coupled via the wires 5 c 1. Still further, the chip-to-chip connection pads 1 pcc of the semiconductor chip 1 and the chip-to-chip connection pads 2 pcc of the semiconductor chip 2 are electrically coupled via wires 5 cc. FIG. 12 is an enlarged plan view showing a state where electrical connections are provided between the semiconductor chips shown in FIG. 10 and the leads shown in FIG. 8 as well as among the semiconductor chips shown in FIG. 10. Also, FIG. 13 is an enlarged cross-sectional view showing the state, as in FIG. 12, where electrical connections are provided among the semiconductor chips as well as between the semiconductor chips and the leads.

In this step, for instance, as shown in FIG. 13, the lead frame LF with the semiconductor chip 1 and the semiconductor chip 2 mounted over the die pad 6 is arranged over a heat stage (lead frame heating board) HS. Then, the pads 1 pd of the semiconductor chip 1 and the leads 3, the pads 2 pd of the semiconductor chip 2 and the leads 3, and the pads 1 pcc of the semiconductor chip 1 and the pads 2 pcc of the semiconductor chip 2 are electrically coupled, respectively, via the wires 5.

As for a connection method of the wires 5, for instance, there can be employed a so-called nail head bonding method in which the wires 5 are supplied via a capillary CP, and the wires 5 are joined with use of ultrasound and thermo-compression bonding in combination.

When electrically coupling the pads 1 pcl and 2 pc 1 of the semiconductor chips 1 and 2 with the leads 3, respectively, first, one end of the wire 5 c 1 is joined to the pad 1 pcl or the pad 2 pcl. Subsequently, a loop shape of the wire 5 is formed by moving the wire 5 to the joint (bonding portion) of the lead 3 while sending the wire 5 out of the capillary CP. Upon cutting the wire 5 after having joined the other end of the wire 5 c 1 to the inner portion 3 a of the lead 3, electrical connection is provided between the pads 1 pcl and 2 pcl and the lead 3. That is, in the present embodiment, wire bonding is performed by a so-called forward bonding method with the wire 5 c 1 being bonded first to the pad 1 pcl and 2 pc 1 of the semiconductor chips 1 and 2.

Over part of the lead 3 (a bonding portion at the tip of the inner portion 3 a), for instance, a plating film (not shown) containing silver (Ag) or gold (Au) is formed, and part of the wire 5 is electrically coupled with the lead 3 via the plating film. Also, the wire 5 is included of a metal, which is gold (Au), for instance, in the present embodiment.

In addition, when electrically coupling the pad 1 pcc of the semiconductor chip 1 and the pad 2 pcc of the semiconductor chip 2, one end of the wire 5 cc is coupled to the pad 2 pcc of the relatively thick semiconductor chip 2 first. Subsequently, a loop shape of the wire 5 is formed by moving the wire 5 to the pad 1 pcc (specifically, the projecting electrode 1 bp) of the semiconductor chip 1 while sending the wire 5 out of the capillary CP. Upon cutting the wire 5 after having joined the other end of the wire 5 cc to the projecting electrode 1 bp formed over the pad 1 pcc in advance, electrical connection is provided between the pad 1 pcc and the pad 2 pcc. That is, in the present embodiment, the pad 1 pcc of the relatively thin semiconductor chip 1 is on the second bonding side.

In this regard, in the present embodiment, as shown in FIG. 10, the pad 1 pcc which is on the second bonding side is arranged distantly from the peripheral portion of the surface 1 a. In other words, the distance D1 between the side 1 c 1 and the chip-to-chip connection pads 1 pcc of the semiconductor chip 1 is greater than the distance D2 between the side 2 c 1 and the chip-to-chip connection pads 2 pcc of the semiconductor chip 2.

Accordingly, as shown in FIG. 6, at the peripheral portion of the surface 1 a of the semiconductor chip 1, a level difference HT1 between the metal pattern MPT and the wire 5 cc can be increased. As a result, the contact between the wire 5 cc and the metal pattern MPT of the semiconductor chip 1 can be suppressed. Moreover, the pads except the pads 1 pcc of the semiconductor chip 1, namely, the pads 1 pcl of the semiconductor chip 1 as well as the pads 2 pcc and 2 pcl of the semiconductor chip 2 are on the first bonding side, respectively. Therefore, with use of the loop shape of the wire 5 c 1, the contact with the metal pattern MPT (see FIG. 6) can be suppressed at the peripheral portion of the surface 1 a or the surface 2 a.

In addition, as shown in FIG. 13, the projecting electrode 1 bp is formed over the chip-to-chip connection pad 1 pcc in advance, and one end of the wire 5 cc is joined to the projecting electrode 1 bp. For this reason, as compared to the case where the wire 5 cc is directly joined to the pad 1 pcc, a stress to be applied when pressed and joined can be reduced. Therefore, it becomes possible to suppress the damage given to the circuit element arranged in a lower layer of the pad 1 pcc.

5. Sealing Step; Next, in the sealing step shown in FIG. 7, as in FIG. 14, a sealing body 4 is formed, and the die pad 6, the semiconductor chip 1, the semiconductor chip 2, the wires 5, and the inner portions 3 a of the leads shown in FIG. 13 are sealed with a resin. FIG. 14 is an enlarged plan view showing a state of the mounting surface side when the semiconductor chips shown in FIG. 12 are sealed with the resin. Further, FIG. 15 is a cross-sectional view showing a state in the sealing step shown in FIG. 7, where a lead frame is arranged in a molding die.

In this step, as shown in FIG. 14, the sealing body 4 is formed such that the outer portions 3 b of the leads 3 provided in each device formation section LFa are exposed, respectively. Moreover, according to the present embodiment, the sealing body 4 is formed such that lower surfaces 6 b of the die pads 6 provided in the device formation section LFa are exposed, respectively. In this step, for instance, the sealing body 4 is formed by a so-called transfer mold method in which, with the lead frame LF clamped between an upper part and a lower part of a molding die 50 shown in FIG. 15, a softened resin is pressed and supplied into the molding die 50 and cured.

The molding die 50 includes: an upper die (die) 51 arranged on the upper side of the lead frame LF; and a lower die (die) 52 arranged on the lower side of the lead frame LF. The upper die 51 has a clamp surface (die surface, pressing surface, surface) 51 a for pressing the lead frame LF; and a cavity (concave portion) 51 b formed inside the clamp surface 51 a. Moreover, the lower die 52 includes: a clamp surface (die surface, pressing surface, surface) 52 a facing to the clamp surface 51 a and pressing the lead frame LF; and a cavity (concave portion) 52 b formed inside the clamp surface 52 a.

In the sealing step, a sealing resin is pressed into a space formed by combining the cavity 51 b and the cavity 52 b. Then, the die pad 6, the semiconductor chip 1, the semiconductor chip 2, the wires 5, and the inner portion 3 a of the leads are sealed with the resin. Then, by curing the resin supplied to the cavities 51 b and 52 b, the sealing body 4 is formed.

In this step, the resin is supplied with the lower surface 6 b of the die pad 6 being in contact with a bottom surface of the cavity 52 b. Alternatively, as a modified example of the present embodiment, when arranging a resin film material in the cavity 52 b, the film material is brought into contact with the lower surface 6 b of the die pad 6. Thus, by supplying the resin with the lower surface 6 b of the die pad 6 being in contact with a molding jig (the lower die 52 or the film material), the sealing body 4 can be formed such that the lower surface 6 b being a surface opposite to the chip mounting surface of the die pad 6 is exposed.

According to the present embodiment, as described above, the level of the surface 1 a of the semiconductor chip 1 is located between the upper surface 3 t of the inner portion 3 a of lead 3 and the upper surface 6 a of the die pad 6. Moreover, the level of the surface 2 a of the semiconductor chip 2 is located between the upper surface 3 t of the inner portion 3 a of the lead 3 and the upper surface 6 a of the die pad 6. Therefore, as compared with a comparative example (not shown) in which the upper surface of the semiconductor chip is higher than the upper surface of the inner portion of the lead, greater amount of resin is supplied over the surface 1 a of the semiconductor chip 1 and the surface 2 a of the semiconductor chip 2, namely, to the joint portion by the wire 5. In the sealing step, if the amount of resin to be supplied increases, the loop shape of the wire 5 tends to be deformed due to the supply pressure of the resin.

As described above, on the second bonding side of the wire 5 cc which couples the semiconductor chips, the distance between the wire 5 cc and the surface 1 a of the semiconductor chip 1 is shorter than on the first bonding side. For this reason, when the metal pattern MPT (see FIG. 11) is formed in the peripheral portion of the surface 1 a, if the wire 5 cc is deformed by the supply pressure of the resin, the metal pattern MPT may come in contact with the wire 5 cc.

According to the present embodiment, in the sealing step, in a portion which is likely to come in contact with the metal pattern MPT, the pad 1 pcc is arranged distantly from the peripheral portion of the surface 1 a so that the level difference between the wire 5 cc and the surface 1 a may become greater. That is, as shown in FIG. 10, there is increased the distance D1 between the side 1 cl and the chip-to-chip connection pads 1 pcc arranged along the side 1 cl of the surface 1 a, among the pads 1 pd arranged on the surface 1 a side of the semiconductor chip 1.

On the other hand, with respect to the surface 2 a of the semiconductor chip 2, it is possible to easily adjust the level difference between the peripheral portion of the semiconductor chip 2 and the wire 5 cc by forming the loop shape of the wire 5 cc such that the wire 5 cc is extended upward from the joint portion with the pad 2 pcc as shown in FIG. 13. Therefore, among the pads 2 pd of the semiconductor chip 2, the pads 2 pcc to which the wire 5 cc is coupled are, similarly to other pads 2 pc 1, arranged close to the peripheral portion side of the surface 2 a.

As a result, as shown in FIG. 10, the distance D1 between the side 1 c 1 and the chip-to-chip connection pads 1 pcc of the semiconductor chip 1 is greater than the distance D2 between the side 2 c 1 and the chip-to-chip connection pads 2 pcc arranged along the side 2 c 1 of the surface 2 a, among the pads 2 pd arranged on the surface 2 a side of the semiconductor chip 2.

When the pads 1 pd formed over the surface 1 a of the semiconductor chip 1 are compared with each other, the result is as follows. That is, the distance D1 between the side 1 c 1 and the chip-to-chip connection pads 1 pcc of the semiconductor chip 1 is greater than the distance D3 between the side 1 c 2 and the lead connection pads 1 pcl arranged along the side 1 c 2 of the surface 1 a, among the pads 1 pd arranged on the surface 1 a side of the semiconductor chip 1. As shown in FIG. 13, there are provided, on the first bonding side of the wire 5 c 1, the lead connection pads 1 pcl arranged along the side 1 c 2 of the surface 1 a, among the pads 1 pd arranged on the surface 1 a side of the semiconductor chip 1. Therefore, it is possible to easily adjust the level difference between the peripheral portion of the semiconductor chip 1 and the wire 5 cc by forming the loop shape of the wire 5 c 1 such that the wire 5 c 1 is extended upward from the joint portion with the wire 5 c 1 over the pad 1 pcl. As a result, even if the metal pattern MPT (see FIG. 11) is formed at the side 1 c 2 (see FIG. 10), the contact between the wire 5 c 1 and the metal pattern MPT can be suppressed.

6. Plating Step; Next, in the plating step shown in FIG. 7, as in FIG. 16, over the surface of the leads 3 exposed from the sealing body 4, a metal film SD is formed. FIG. 16 is an enlarged cross-sectional view showing a state where the metal film is formed over the surface of the lead frame exposed from the resin shown in FIG. 14.

In this step, over the surface of the metal member exposed from the resin, for instance, the metal film SD included of a solder is formed by the electrolytic plating method. The metal film SD of the present embodiment is included of a so-called lead-free solder, which substantially does not contain lead (Pb). It contains, for instance, tin (Sn) only, tin-bismuth (Sn—Bi) or tin-copper-silver (Sn—Cu—Ag), etc.

When forming the metal film SD by the electrolytic plating method, the metal film SD is formed over the surface of the metal member exposed from the resin. Therefore, according to the present embodiment, the metal film SD is so formed as to cover the upper and lower surfaces of the outer portion 3 b of the lead 3 which are exposed to the outside of the sealing body 4. Moreover, according to the present embodiment, at the lower surface 4 b of the sealing body 4, the lower surface 6 b of the die pad 6 is exposed from the sealing body 4. Therefore, when forming the metal film SD by the electrolytic plating method, the metal film SD is so formed as to cover the lower surface 6 b of the die pad 6. Although the film thickness of the metal film SD can be changed according to the product specification, for instance, a film having a thickness of about 10 μm to 20 μm is formed.

7. Lead Molding Step; Next, in the lead molding step shown in FIG. 7, as in FIG. 17, each of the leads 3 is cut, and is bent as shown in FIG. 2. FIG. 17 is an enlarged plan view showing a state where the metal films are formed over exposed surfaces of the leads shown in FIG. 14, cut respectively, and molded.

In this step, the tie bar TB coupling the leads 3 is cut. Further, each of the leads 3 is cut off from the frame portion LFb. Thus, the leads 3 are separated to be independent members. After the leads 3 have been cut off, the sealing body 4 and the leads 3 are supported by the frame portion LFb via the suspension lead 8.

The leads 3 and the tie bar TB can be cut with use of, for instance, a cutter die (not shown) through a pressing process. Further, the leads 3 after having been cut can be molded as shown in FIG. 2, for instance, by bending through a pressing process with use of the molding die (not shown). In this step, the bending process is conducted such that the outer portion 3 b of the lead 3 extends toward the mounting surface. In the example shown in FIG. 2, the lower surface 4 b side of the sealing body 4 serves as a mounting surface. Therefore, the bending is applied to each of the leads 3 in a direction from the upper surface 4 a toward the lower surface 4 b of the sealing body 4.

8. Division-into-Pieces Step; Next, in the-division-into pieces step shown in FIG. 7, as in FIG. 18, each of the suspension leads 8 is cut and, at each of the device formation sections LFa, the semiconductor package is separated. FIG. 18 is an enlarged plan view showing a state shown where the suspension lead shown in FIG. 17 is cut and divided into pieces for each device formation section.

In this step, the suspension leads 8 and the resin left in the corner portion of the sealing body 4 are cut, and a semiconductor device (subject 10 t) is acquired. The cutting process is conducted, for instance, as in the above lead molding step, by pressing with use of the cutter die (not shown). Specifically, after this step, requisite inspections and examinations such as an appearance check and an electrical test are performed, and the one passing them will become a completed semiconductor device 10 as explained with reference to FIGS. 1 to 6. Then, the semiconductor device 10 is shipped or mounted over the mounting substrate (not shown).

MODIFIED EXAMPLES

While the invention made by the inventors of the present application has been specifically described according to the embodiments hereinbefore, the invention is not limited to them, and it will be obvious that the various alteration or modification can be made within a scope not departing from the gist of the invention.

Modified Example 1

For instance, according to the present embodiment, as show in FIG. 2, there has been described an aspect where the lower surface 4 b of the sealing body 4 serves as the mounting surface and the lower surface 6 b of the die pad 6 is exposed on the mounting surface side. However, like a semiconductor device 10A being a modified example shown in FIG. 19, the die pad 6 may be exposed at a surface opposite to the mounting surface. FIG. 19 is a cross-sectional view showing a semiconductor device which is a modified example of the one shown in FIG. 2. The semiconductor device 10A shown in FIG. 19 is formed, in the lead molding step of FIG. 7 described above, when bending is applied to each of the leads 3 in a direction from the lower surface 4 b toward the upper surface 4 a of the sealing body 4.

In the case of the semiconductor device 10A, other than the direction in which the bending for the outer portion 3 b of the lead 3 is conducted, the semiconductor device 10 described in the above embodiment is so configured as to be turned upside down. Therefore, when the mounting surface of the semiconductor device 10A is arranged facing down, each of the surface 1 a of the semiconductor chip 1 and the surface 2 a of the semiconductor chip 2 is located above the upper surface 3 t of the lead 3.

Modified Example 2

For instance, in the above embodiment, there has been explained an aspect where, at the chip mounting surface of the die pad 6 shown in FIG. 8, peripheries of the chip mounting region 6 cb 1 and the chip mounting region 6 cb 2 are flat. However, like a modified example shown in FIG. 20, there can be formed a plurality of concave portions 6 dp around the chip mounting region 6 cb 1 and the chip mounting region 6 cb 2. FIG. 20 is an enlarged plan view showing a modified example of the die pad shown in FIG. 8. Also, FIG. 21 is an enlarged cross-sectional view of a periphery of the concave portion shown in FIG. 20.

By arranging the concave portions 6 dp shown in FIGS. 20 and 21 around the chip mounting regions 6 cb 1 and 6 cb 2, it becomes possible to enhance the contact of the die pad 6 and the sealing body 4 (see FIG. 2). Thus, it becomes possible to further tighten the contact of the die pad 6 and the sealing body 4 and to suppress the progress of exfoliation thereof.

Modified Example 3

Also, for instance, as a modified example being different from the modified example 2, as shown in FIGS. 22 and 23, a projecting member 6 fn sealed by the sealing body 4 can be provided at the peripheral portion of the die pad 6. FIG. 22 is an enlarged plan view showing another modified example of the die pad shown in FIG. 8. Also, FIG. 23 is an enlarged cross-sectional view of a periphery of the projecting member shown in FIG. 22.

The projection member 6 fn shown in FIGS. 22 and 23 is formed integrally with the die pad 6, for instance, and a bending process is applied to a boundary of the die pad 6 and the projecting member. 6 fn. Accordingly, as shown in FIG. 23, the lower surface 6 b of the die pad 6 is exposed from the sealing body 4, but the lower surface 6 fnb of the projecting member 6 fn is sealed by the sealing body 4.

If the projecting member 6 fn as shown in FIGS. 22 and 23 is provided, after the semiconductor device 10 (see FIG. 2) has been mounted, when a heat cycle load is applied in plan view, it is not likely that a warp occurs with the package (central part of the sealing body 4) as the cardinal point. Therefore, it is possible to further reduce the damage to the joint between the wire 5 cc and the pad 1 pcc shown in FIG. 6 due to the influence of the warp of the sealing body 4.

Modified Example 4

As an example of the SiP type semiconductor device, the case has been described in the above embodiment where one semiconductor chip is the memory chip and the other semiconductor chip is the controller chip. However, other than the above, various modified examples can be applied to the system formed by electrically coupling the semiconductor chips. For instance, when making a system by electrically coupling a plurality of control circuits, it is possible to electrically couple a first semiconductor chip and a second semiconductor chip via the wire 5 and to control a first control circuit formed in the first semiconductor chip by a second control circuit formed in the second semiconductor chip.

Modified Example 5

Furthermore, within the scope not departing from the essence of the technical idea described in the above embodiment, the present invention can be applied by combining the modified examples with each other. 

What is claimed is:
 1. A method of manufacturing a semiconductor device comprising the steps of: (a) providing, respectively, a lead frame having a die pad, a plurality of suspension leads for supporting the die pad, and a plurality of leads arranged around the die pad in plan view, a first semiconductor chip having a first main surface, a plurality of first pads formed over the first main surface and along each side of the first main surface, and a first back surface opposite to the first main surface, and a second semiconductor chip having a second main surface, a plurality of second pads formed over the second main surface and along each side of the second main surface, and a second back surface opposite to the second main surface; (b) after the step (a), mounting the first semiconductor chip over a first chip mounting region in a chip mounting surface of the die pad, and mounting the second semiconductor chip over a second chip mounting region located next to the first chip mounting region in the chip mounting surface of the die pad; (c) after the step (b), electrically coupling, respectively, a plurality of lead connection pads of the first pads of the first semiconductor chip with a first lead group of the leads via a plurality of first wires, a plurality of lead connection pads of the second pads of the second semiconductor chip with a second lead group of the leads via a plurality of second wires, and a plurality of chip-to-chip connection pads of the first pads of the first semiconductor chip with a plurality of chip-to-chip connection pads of the second pads of the second semiconductor chip via a plurality of third wires; and (d) sealing the die pad, the first semiconductor chip, the second semiconductor chip, the first wires, the second wires and the third wires with resin such that a surface opposite to the chip mounting surface of the die pad and a part of each of the leads are exposed, wherein, in the step (b), the first and second semiconductor chips are mounted such that a first side of the first main surface and a first side of the second main surface are next to each other; wherein, in the step (c), after parts of the third wires are electrically coupled to the second semiconductor chip, the other parts of the third wires are electrically coupled to the first semiconductor chip, respectively; wherein a distance between the first side of the first semiconductor chip and the chip-to-chip connection pads of the first semiconductor chip formed along the first side of the first semiconductor chip is greater than a distance between the first side of the semiconductor chip and the chip-to-chip connection pads of the second semiconductor chip formed along the first side of the second semiconductor chip, and wherein, in a thickness direction of the lead frame, the first and second main surfaces of the first and second semiconductor chips are located between each of the leads and the die pad.
 2. The method of manufacturing a semiconductor device according to claim 1, wherein a thickness of the first semiconductor chip is smaller than a thickness of the second semiconductor chip.
 3. The method of manufacturing a semiconductor device according to claim 2, wherein a metal pattern is formed at a peripheral portion of the first main surface of the first semiconductor chip provided in the step (a).
 4. The method of manufacturing a semiconductor device according to claim 3, Wherein, in the step (d), with a state where parts of the first and semiconductor chips, the die pad, the first wires, the second wires, the third wires, and the leads are arranged, respectively, in a cavity of a molding die, a resin is supplied into the cavity in a pressed manner to form a sealing body.
 5. The method of manufacturing a semiconductor device according to claim 1, wherein, in the step (a), the first semiconductor chip over which a projecting element is formed in advance is provided over each of the chip-to-chip connection pads.
 6. The method of manufacturing a semiconductor device according to claim 1, wherein some of the lead connection pads of the first semiconductor chip are arranged along a second side of the first main surface of the first semiconductor chip provided in the step (a); and wherein a distance between the second side of the first semiconductor chip and the lead connection pads of the first semiconductor chip arranged along the second side of the first semiconductor chip is smaller than a distance between the first side of the first semiconductor chip and the chip-to-chip connection pads of the first semiconductor chip.
 7. The method of manufacturing a semiconductor device according to claim 1, wherein a first bent portion and a second bent portion are formed, respectively, at the suspension leads of the lead frame provided in the step (a).
 8. The method of manufacturing a semiconductor device according to claim 1, wherein a plurality of concave portions are formed around the first chip mounting region and the second chip mounting region in the die pad of the lead frame provided in the step (a).
 9. The method of manufacturing a semiconductor device according to claim 3, wherein a metal pattern is formed at a peripheral portion of the second main surface of the second semiconductor chip provided in the step (a). 